Owning the full converting chain — die making, cutting, laminating and inspection — is how we hit tight tolerances and short lead times without excuses.模切全链路自持——制模、裁切、复合、检验——是我们实现高精度与短交期的底气。
Most converters offer one way to cut. We run four cutting routes side by side — die-cutting, vibration knife, CNC routing and rotary — plus our own tooling shop. Your part is routed to the process that fits it, not the one that happens to be free this week.多数加工厂只有一种切法。我们同时运行四条切割产线——平刀模切、振动刀、数控铣切、圆刀——并自有制模车间。零件按"最合适"的工艺排产,而不是"这周哪台机有空"。
The volume workhorse. A steel-rule die cuts the outline, inner holes and perforations in one stroke — 0.15–12 mm rubber and silicone, with the best cost per part above a few hundred pieces.批量主力。刀模一次冲出外轮廓、内孔与虚线切断,橡胶/硅胶 0.15–12mm,数百件以上单件成本最优。
Roll-to-roll cutting for thin materials and adhesive parts: cut through the liner or kiss-cut through the adhesive only, delivered in reels for automated assembly.卷对卷模切,适合薄材与背胶件:可全断或只切断胶面(kiss-cut),以卷料形式交付,适配自动化贴装。
A 2500 × 1600 mm bed with 50 mm feed height, 18,000 strokes per minute and camera registration. Cuts foam, sponge, felt and rubber straight from your CAD file — no tooling, samples in 2–3 days.台面 2500×1600mm,进料高度 50mm,振动刀 18,000 次/分,配摄像头巡边。泡棉、海绵、毛毡、橡胶直接按 CAD 文件切割,零模具费,2–3 天出样。
For thick plate and large parts no die can reach: a 1200 × 2400 mm bed routs up to 40–50 mm in layered passes — no tooling at all, and a dimension change is just a program change. Run at our Diduo plant.刀模够不到的厚板与大件:台面 1200×2400mm,最厚 40–50mm 分层走刀,完全免开模,改尺寸只改程序。由荻垛厂区专线生产。
In-house lamination of 3M / Nitto / tesa adhesives, release liners and reinforcement films; slitting to width from 3 mm.自有复合线,可复合3M/日东/德莎胶带、离型膜与增强膜;分条最窄至3mm。
Our own CNC saw-and-router shop mills the die board and seats the steel rule in-house — new tooling in 3–5 working days, re-ruled free of charge on repeat orders.自有数控锯铣机制作刀模:胶合板开槽、嵌刀都在厂内完成,新模 3–5 个工作日,返单免费换刀维护。
Back-to-back splicing, tabs & easy-peel liners, custom counting and packing — including customer-labeled cartons ready for your warehouse.对接拼接、易撕拉手、定制计数包装,可按客户标签装箱,到仓即用。
Typical process windows. Tighter specs are often achievable — send us the drawing and we will confirm feasibility within 24 hours.以下为典型工艺窗口。更严规格通常也可达成——把图纸发给我们,24小时内确认可行性。
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| Material thickness材料厚度 | 0.15 – 12 mm (die-cut)(模切) · up to 50 mm至 50mm (knife)(振动刀) · 40–50 mm (router, multi-pass)(铣切,分层) |
| Max die-cutting area最大模切幅面 | 1000 × 1250 mm |
| Vibration-knife bed振动刀台面 | 2500 × 1600 mm |
| Vibration-knife feed height振动刀进料高度 | 50 mm |
| CNC routing bed数控铣切台面 | 1200 × 2400 mm |
| CNC routing max. thickness数控铣切最大厚度 | 40–50 mm (layered passes)(分层走刀) |
| Knife repeatability振动刀重复定位 | ±0.02 mm |
| Standard tolerance标准公差 | ±0.10 mm |
| Precision tolerance精密公差 | ±0.05 mm (on request)(可按需评估) |
| Min slit width最窄分条宽度 | 3 mm |
| New tooling lead time新模周期 | 3–5 working days3–5个工作日 |
| Sample lead time样品周期 | 3–5 working days3–5个工作日 |
| Production lead time量产周期 | 7–12 working days7–12个工作日 |
| MOQ起订量 | from 100 pcs / 10 m²100件 / 10平方米起 |
| Production sites生产厂区 | Factory 1, Dainan — die-cutting, rotary, knife · Factory 2, Diduo — CNC routing工厂一 戴南(模切/圆刀/振动刀)· 工厂二 荻垛(数控铣切) |
Send the same file and we will tell you which route is cheapest and fastest — usually within 24 hours.同一份图纸,我们告诉您哪条线最省钱、最快——通常 24 小时内给出。
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| Thin sheet, 500 pcs and up薄料、500件以上 | Flatbed die-cutting平刀模切 — lowest cost per part once tooling is amortised摊薄模具后单件成本最低 |
| Adhesive parts on reels背胶卷料件 | Rotary / kiss-cutting圆刀 / 半断 — delivered in reels for automated placement卷料交付,适配自动化贴装 |
| Foam, sponge, felt — under 50 mm泡棉/海绵/毛毡,50mm以内 | Vibration knife振动刀 — no tooling, samples in 2–3 days免开模,2–3天出样 |
| Thick plate or large part, under ~200 pcs厚板/大件,约200件以内 | CNC routing数控铣切 — no die, change a dimension by changing the program免开模,改尺寸只改程序 |
Multiple flatbed presses, rotary lines and a dedicated sample room run two shifts. Material is stored in a climate-controlled warehouse and every order travels with a traveler card from cutting to packing.多台平压机与圆压线双班运转,设有独立打样室;材料恒温仓存储,每个订单从裁切到包装全程随工单流转。
We run an ISO 9001:2015 quality process and welcome customer audits — onsite or by video walkthrough.我们按ISO 9001:2015体系运行,欢迎客户现场或视频验厂。
PDF, DWG, DXF or AI drawings. No drawing? Mail us a physical sample and we will reverse-engineer it and confirm dimensions with you.支持PDF、DWG、DXF或AI图纸。没有图纸也可以寄实物样品,我们测绘后与您确认尺寸。
No — we are a die-cutting converter. All materials are purchased from certified mills, which is why every shipment comes with full traceability documents.不单独售料。我们是模切加工厂,材料均采购自认证厂商,因此每批货都可提供完整的追溯文件。
You do. Once tooling cost is paid, the die is reserved for your orders, maintained free of charge, and never used for another customer.归客户所有。支付模具费后,模具专用于您的订单、免费维护,绝不挪作他用。
Yes. Drawings and applications are kept strictly confidential; we are happy to sign your NDA before quoting.可以。图纸与用途严格保密,报价前可先签署您提供的NDA。
Express (DHL/FedEx/UPS) for samples and small lots; air or sea freight (FOB/CIF/DDP) for volume orders. Export documents provided.样品与小批量走国际快递(DHL/FedEx/UPS),大批量可空运或海运(FOB/CIF/DDP),提供全套出口单证。
Every new part ships with a first-article report for your approval before mass production. If we cut to a wrong spec that we approved, we remake it at our cost.量产前提供首件检测报告供您确认。若因我方原因导致尺寸不符,我们免费重做。
Send a drawing or a sample — we will return DFM feedback and a quotation within 24 hours.发图纸或寄样品,24小时内回复工艺评审与报价。